MMPO Mid-Size Payoff
All-in-One Delivery System

Everything You Need on One Frame.

Ideal for lightweight products such as fiber optic cables, or for distributors who want to rewind bulk reels into REELEX packages, the MMPO (Mid-size Motorized Pay Off) is a highly-customizable, all-in-one delivery system that combines payoff, dancer, buffer and accessory components on one frame.

MMPO Overview

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Overview Video

Features

Single Frame Design

Everything you need.

The MMPO is designed to be an all-in-one material handling solution that works with REELEX equipment. Originally designed for use with the RS1, the MMPO can be used with any takeup.

Because all components are mounted on a single frame, the MMPO offers all components required for either spooling or REELEX coiling in a small footprint and at a low cost. Each component can be upgraded or modified in the field for optimum performance according to product or use.

Two-Stage Tension Control

Handle gently.

When used in combination with the G2 or G3 control system, REELEX’s UDA dancers feature HMI-programmable tension control via digital air regulator and high-flow cylinder. This means each product can have their ideal tension control map, helping to mitigate the effects of physical pressure placed on the cable at the crossover point. What does that mean? That means high performance data cables stay high performance, with less physical deformities.

Updated Components

Working together.

The UDA utilizes the latest in tension control components, including a laser potentiometer for zero-tune positioning, a digital air regulator. that is controlled via REELEX HMI and a self-lubricating cylinder which improves reliability and disassociates the lubrication function from the air supply. The components work together with the proven high-performance sheaves to offer exceptional response with delicate product handling.

Performance

REELEX motorized payoffs feature air-powered reel lifting along with interchangeable pintles and reel drive dogs to accommodate various sized reels. The motorized payoff also includes its own control panel with operator push buttons to control reel loading functions.

REELEX motorized payoffs receive information relayed from the dancer to adjust braking or acceleration inputs thereby speeding or slowing the product being fed into the coiling machine. Dancer position feedback is administered via laser.

The MMPO is powered by a 3 horsepower motor with a maximum speed of 500 RPMs. This translates to an approximate maximum speed of 1,000 feet per minute based on an 8-inch barrel during respooling or coil winding.

Capable of accommodating supply reels up to 30 inches (76cm) and 300 lbs (136kg) at speeds up to 1,000 feet per minute (300m/min), the MMPO is ideally suited for small-scale production, package rewinding, lightweight or specialty products, secondary operations and distributors.

For larger reels or faster speed requirements, please see our larger heavy-duty Motorized Payoff design.

Specifications

Capability
Reel Diameter12 to 30 inches (305 to 760mm)
Reel WidthUp to 20 inches (510mm)
Reel Weight300 lb (136kg) maximum
Speed500 RPM
Specifications
ControllerFloor-mounted cabinet. 24vdc relay logic with Heavy Duty Limit switches.
MotorsBaldor D.C 3 HP (2.23kw) will accelerate full reel to full speed in 10 seconds
DriveStable P.I.D Energy Saving D.C Regenerative REELEX 3HP, Four Quadrant Drive.
TransmissionFixed 3:1 ratio from motor spindle
BrakePneumatic Caliper 8” disk with Emergency Stop
Reel LiftPneumatic reel lifting
Power Supply Requirement220 v (+/- 10%), 3 phase, 30 amps, 50/60 Hz. Transformer is available upon request.
Air Supply Requrement70 psi (5 bar) minimum air supply required.
Length, Width, HeightLength: 112", Width: 50", Height: 72"

Pricing

Pricing - Machine
Machine Price (Typ. Configuration)$51,320.00 (Payoff, Dancer, Buffer with High-Performance Sheaves, Anti-Reverse, Footage Counter)
Typical Rent/Month (Rental)$1,514.00*
Crating Charge$750.00
Pricing - Options
Machine Base Price$33,600.00
Add Dancer - 6” Sheaves$6,990.00
Add Dancer - 9” Sheaves$7,490.00
Add Dancer - 15” Sheaves$9,490.00
Add Buffer$4,950.00
Add Counter$1,990.00
Add Anti-Reverse$1,290.00

Manuals

FAQ and Knowledge Base

Yes, however you will likely be unable to achieve maximum performance from your REELEX machine. This is because underpowered payoffs spend more time accelerating or decelerating then running at full speed.  To achieve the specified rate of production from your REELEX machine, you must utilize a payoff that is capable of rapidly accelerating and decelerating a supply reel and keep it under control.

If you plan to use a non-REELEX payoff with REELEX coiling machines, the payoff must:

  • Have a four-quandrant regenerative DC drive.
  • Accept inputs from a 1K to 5K Ohm potentiometer signal from the UDA dancer.
  • Be designed for rapid acceleration and deceleration from stop to full speed approximately 30 times per hour.
  • Have adequate power to accelerate a full supply reel from stop to full speed in approximately 10 seconds.

Absolutely! ProFlex packaging is not restricted to just REELEX coils.

Non-REELEX licensees must sign a separate license agreement to use ProFlex packaging. Royalty fees are indicated below. A US$3,500.00 one-time license fee is paid upon signing the license agreement.

ProFlex is part of the REELEX umbrella of patents, thus a current REELEX license agreement gives full rights to the use of ProFlex packaging.

No additional fees are payable to REELEX beyond those currently paid for the use of the REELEX system of patents.

ProFlex is a patented technology whose use is administered through a current and signed license agreement.

All products packaged by ProFlex, whether REELEX coils or not, use unique technology licensed by REELEX Packaging Solutions, Inc.

Try increasing the pull cable value.  Screen 12 on the computer inside the controller.  The only thing with this is it uses the same number for left and right so they will both speed up but this may be a good short term fix before you do a full tune of the drive. I would try increasing in increments of 50.  What is the setting now ?

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